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RESONANCE INTAKE MANIFOLD
PURPOSE
Basic design of an internal combustion engine dictates the need for proper
intake manifold length. The length of the intake manifold has always
determined the power curve of a particular engine type. It has been
established that very short intake tubes would create good low-end torque but
can cause a rapid decrease of performance for higher rpm's. For this
reason, manufacturers have developed many ways of adapting to this need.
By strategically placing a resonance flap in the intake manifold, the Engine
Control Module can control the length of the manifold tubes by opening and
closing a flap. (See diagram below)
DESIGN (from SAE literature)
The pistons on the intake stroke, which, with the intake valves open, moves the
air quantity in the intake manifold, and create strong vacuum. The intake
airflow or the air/fuel mixture thereby develops considerable kinetic energy
(momentum). Back pressure, created when the intake valves close,
immediately begins to expand in the opposite direction. The level of
pressure is dependent on the airflow velocity of the gas quantity mass that is
present in the intake manifold.
If the mixture column is quickly accelerated or braked, oscillation occurs, and
the frequency of which these occur are dependent upon the intake manifold
length. If the engine timing and mixture column oscillations match, then
a certain charge effect is attained by means of resonance oscillation.
Since the mixture column oscillations are also engine speed dependent,
the resonance oscillations at a set intake manifold length can only be attained
in particular engine speed range. By varying the manifold lengths, better
control of those oscillations are reached.
RESONANCE FLAP CLOSED (see pictures below)
The intake air flows into the resonance intake manifold (19a) through intake
ports, which branch off after the throttle valve, into the air collection
housing of the oscillation pipe (19b). The collected air volume is split
in half by the resonance flap (22). This leads to a distinctive increase
in low-end torque.
RESONANCE FLAP OPEN (see picture below)
With the resonance flap open, the collected air volume in the oscillation pipe
(19b) is not split. The respective intake cylinder is served by both
intake lines of the resonance intake manifold (19a).
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